High-grade steel foundry
Equipment and manufacturing processes
)
- Induction furnaces, 600 - 6000 kg
- Vacuum furnaces, 600 + 3000 kg
- Automatic core shooter and hand core shop
- Hand moulding shop
- Cold-setting resin moulding machines
Moulding processes
)
- Cold-setting resin sand mould casting
- Binder system: Alpha-Set
- Moulding base material (silica sand or special sands zircon, chrome ore)
Product classification
- Castings of small and medium series production
- Single castings with diameters up to 6000 mm
- Raw casting weights from a few kg to 10,000 kg
Range of materials
)
- Highly-alloyed cast materials based on iron, nickel and cobalt
- Duplex - Superduplex
- NiCu alloys
- Pure nickel
- Materials overview
Material properties
- Corrosion and heat-resistant
- Non-magnetizable
- Wear-resistant
Planning and consulting services
)
- Product development and optimization
- Cost calculation, production planning and control
- Casting design
- Pour simulation 3D-CAD
- Pattern design of wood, plastics and metal
- Value analyses, prototype development
Certifications and approvals
- ISO 9001:2000 LRQA
- Pressure Equipment Directive 97/23/EC with AD 2000 codes W0 and HP0
- Germanischer Lloyd
- Det Norske Veritas
- B W B
- NORSOK STANDARD M-DP-001
- Additional qualifications and approvals by companies and classification societies
Machining
Technology and equipment
)
- Conventional and CNC centre lathes with a centre height of 600 mm and a centre distance of 3500 mm
- Conventional and CNC vertical boring and turning mill handling up to 6 metres diameter
- Advanced CAD-CAM assisted programs
- 5-axis gantry machining centres in conditioned atmospheres with a mounting area of 2 by 3 m and a 10 t plate load
- Further CNC milling machines and boring mills
Machining capabilities
)
- Premachining and finishing
- Component manufacture
- Contract machining
Quality assurance
)
- Chemical lab
- Corrosion lab
- Micrographic examination
- Test lab
- Destructive and non-destructive testing
- X-ray fluorescence analysis
- Emission spectrometry
Contact
Gerd Knoppke
Phone:+49 2473 601 452
Fax:+49 2473 601 611
E-Mail:
